roll forming machine manufacturers

Mouldings are one of those architectural design elements that can catch your eye without you even knowing it. If they were removed, designs would look incomplete and unfinished. This is especially true when it comes to metal trim. Metal mouldings are all around you, but you might not realize they’re there. There are also places that could clearly benefit from the timeless look of metal accents -- but sadly aren’t. So here’s a list to get your mind thinking of all the possibilities of metal accents! Below are just a few of the many areas where metal mouldings add to your big-picture design, elevating it above the norm. 7 PLACES TO USE ARCHITECTURAL MOULDINGS 1. Casinos architectural moldings Look closely at nearly every casino and you'll see lots of metal mouldings. They are particularly obvious in a casino’s lobby, where bright and flashy designs that incorporate luxury red metals like brass are used to gain the attention of passers-by and add star visual power. Many casinos extend...

Mouldings are one of those architectural design elements that can catch your eye without you even knowing it. If they were removed, designs would look incomplete and unfinished. This is especially true when it comes to metal trim. Metal mouldings are all around you, but you might not realize they’re there. There are also places that could clearly benefit from the timeless look of metal accents -- but sadly aren’t. So here’s a list to get your mind thinking of all the possibilities of metal accents! Below are just a few of the many areas where metal mouldings add to your big-picture design, elevating it above the norm. 7 PLACES TO USE ARCHITECTURAL MOULDINGS 1. Casinos architectural moldings Look closely at nearly every casino and you'll see lots of metal mouldings. They are particularly obvious in a casino’s lobby, where bright and flashy designs that incorporate luxury red metals like brass are used to gain the attention of passers-by and add star visual power. Many casinos extend...

Architectural wood mouldings date back to the early Greeks (like, B.C. early). From temples to homes, wood has been the backbone of most of what we build. And wood trim continues to be the most popular way to accent a room, door, or window. Architectural metal trim is certainly not a new invention of the 21st century, either -- ever since we learned how to melt and shape metals, we’ve been using them in our architecture. One of the first recorded instances of building with decorative metal was in the third century B.C., when the 162-foot-tall Loha Maha Paya temple in Sri Lanka was topped with copper shingles. Even today, copper and other metals remain a sign of luxury and wealth in architecture. Metal is both timeless and modern, while wood is fleeting. So where does that leave wood?  Have interior designers exhausted all of their ideas for wood? Is wood trim outdated now?   IS WOOD TRIM OUTDATED? Maybe wooden mouldings aren't outdated so much as they are tired and primitive (...

Galvanized steel and stainless steel are big in construction circles -- but what about architecture and interior design? Depending on the aesthetics you crave for your next design, either one can make a very specific visual impact. In other words, we’re not necessarily going to tell you one’s better than the other. You can decide that. What we will tell you about galvanized steel vs. stainless steel, is that there are key properties to think about before you dream up any uses for them. 5 POINTS ABOUT GALVANIZED STEEL VS. STAINLESS STEEL IN INTERIOR DESIGN Makeup This is not a science class and you are probably not building a skyscraper from scratch, but it still helps to know a few basics. Galvanized steel essentially involves adding a zinc layer to a steel surface, which helps prevent rusting. It's created via hot dipping, which involves plopping an ordinary piece of steel into molten zinc; or electro dipping, which involves using electrolysis to create a zinc coating. Meanwhile, ...

Just roll forming isn’t very valuable to you. You can do just roll forming in-house. To be competitive, a manufacturer has to offer value throughout your supply chain, from beginning to end of the project. A roll forming manufacturer has experience in optimizing designs, processes, and post-production operations for lowest costs and lead times. This is the primary advantage to outsourcing roll forming. You just have to know what to ask for. Here’s how roll forming services can cut your costs and lead times: OEM ROLL FORMING SERVICES DONE RIGHT IN 6 STEPS You can get more out of your roll forming services by: Working with your manufacturer to optimize your part design for the roll forming process Making sure your manufacturer has a proper understanding of the application Outlining custom packaging needs at the start Understanding your manufacturer's supply system procedures Making sure your manufacturer understands raw material management and market activity Taking advantage of vend...

Are you looking for a high-capacity manufacturing partner? Those are everywhere, even in the niche world of roll formed parts. But how many of those possess the agility of a small business?Smaller precision roll forming suppliers can still get the job done, too. Want proof? A PRECISION ROLL FORMING SUPPLIER DOESN'T HAVE TO BE A GIANT An OEM can get great use of a small or mid-sized roll form manufacturer. Benefits of working with a more tight-knit operation include: The same standards as the big boys Custom inventory management and strategic material purchasing plans Close collaboration with a "we've seen it all" engineering team A trusty tool set it's happy to share 1. The Same High Standards If they're willing to put in the investment, smaller roll forming companies can run a great operation, too. Some of these lil' guys are fully ISO-certified to meet ever-changing quality standards. Many produce roll formed shapes using advanced machinery to meet the d...

The coronavirus pandemic has forever changed the way many of us think about architectural design and materials. Now, beyond looks and functionality, many interior designers will take public health and safety into account. One idea that’s been floated recently is increasing the use of copper antimicrobial products. So, does copper have antimicrobial properties? Yes, it absolutely does. Some have even called copper a “molecular oxygen grenade” -- read on to find out why, and why you should consider adding copper into your next design: ARE COPPER ANTIMICROBIAL PRODUCTS LEGITIMATE? When viruses and bacteria land on a copper surface, their RNA or DNA is literally blown apart by an oxidation-reduction reaction. This ability to destroy viruses and bacteria (without outside help) distinguishes copper from other metals, like stainless steel, as it literally disinfects itself. Other metals can’t do the job by themselves, allowing microbes to live for many hours or even days on their surfaces unl...

Finishing is the process of treating the exterior of a metal by applying a protective layer or unique aesthetic touch to its surface. There are numerous types of metal finishing processes that attain a variety of results -- many of which can add architectural value.  Let’s look at some of the most common options for: Brass trim moulding Copper trim moulding Bronze metal trim As a designer, it’s always fun to buy architectural metal mouldings in their “raw” form and add your own unique touches. Benefits of interior finishing your metal architecture include: Greater decorative appeal Higher resistance to dulling Increased durability Creating an aged look BRONZE, COPPER, & BRASS MOULDING AND FINISHING IDEAS These luxury red metals are pretty amazing on their own. All three turn a gorgeous blue-green once exposed to the elements for a few years. That said, you can add your own designer’s touch or even “force” the aging process to get results more quickly. Here are a few ideas: 1. B...

“What is roll forming?” Even design engineers with 20+ years of experience still Google this question. Despite its efficient and industrious nature, roll forming is a niche manufacturing process known to few, and understood by fewer. Whether you’ve been studying your options for a while, or have no idea what roll forming is, the following should give you a solid understanding of how it compares to other metal manufacturing processes. WHAT IS ROLL FORMING? Roll forming is a unique metal forming process that starts with a long strip of metal, usually in coil form. The roll forming machine forces the material through a series of mated tool dies -- male and female -- to achieve a uniform shape. Each step of the operation bends the workpiece little by little until it reaches the shape you need. If it sounds simple, it’s not. It takes a heavy dose of engineering to determine: The order in which each bend should happen What needs to be underbent/overbent to account for springback Where any ho...

Sustainable architecture is increasingly becoming the norm due to pressure both from regulators, the general public, and the designers themselves. The push to better preserve our resources and our land has us all examining options for environmentally sustainable building materials. While some sustainable architectural materials require cutting-edge manufacturing processes, not all do. Classic materials like bronze are also seeing a resurgence due to their inherent sustainability. Architectural bronze suppliers are becoming a favorite shopping spot for both exterior architects and interior designers. The recent focus on sustainable metal cladding and “green” buildings proves it. So, what is it about bronze that makes it a valuable tool in sustainable architectural design techniques? You could consider bronze eco-friendly for several reasons -- here are the big ones: SUSTAINABLE ARCHITECTURAL MATERIALS: BRONZE This “red metal” is beautiful to look at -- just look at the many sustainable ...