roll forming machine manufacturers

A weld positioner is a device designed keeping in mind the welder’s comfort. It helps reduce their fatigue as they can stand in one position and do their job. They do not have to move or bend as this welding positioner can rotate up to 360 degrees. The object or work piece to be welded is adjusted on the weld positioner. Weld positioners are fitted by either pipe joints or valves. This is a basic reason why it finds a wide application in industries that use metal fabrication or CNC machining to shape metal parts or components. This post discusses the functioning, benefits and applications of weld positioners and more. A Brief Discussion on the Working of Industrial Weld Positioners The working principle of a weld positioner is the same for all work pieces whether big or small. They form a plane of rotation, which is perpendicular to the floor. You can place large sets of tooling on these positioners. However, a weld positioner is more than just a rotating table. Its capacity depends on...

Today, sheet metal is used across industries for creating workable parts. A sheet metal may not always be in a plain and workable condition and may have burrs which need to be removed before using them. Burr removal is usually performed using automated equipment or manual tools. Owing to their increasing use, these tools are available in a variety of designs and specifications. With so many choices available for consideration, it is quite obvious to think about how to choose the right tool for deburring. However, the answer can be bit complicated, if you are unaware of the types of burrs, and methods of sheet metal deburring. This post will help you understand the process and make the right selection of tools. methods of sheet metal deburring An Outlook on Various Types of Burrs A burr may appear as a raised edge on a metal sheet. It may be inflicted during any metal forming process such as shearing, welding, or fabrication of metal parts. They are differentiated into two types based o...

In the metalworking industry, metal bending and shaping are performed using specialized equipment called press brakes. Although designed for precision bending, the problem with this equipment is that it needs highly experienced operators with 100% working focus. However, no matter how experienced and vigilant the operator is, he is always at the risk of injury while handling the press brake. Therefore, press brake safeguarding to prevent injuries is a necessity. The Occupational Safety and Health Administration (OSHA) and other organizations have set standards to assure the safety of people working with it. This post focusses on the industrial safety standards and press brake safety guidelines to be followed. atek press brake Industrial Safety Standards to Avoid Common Press Brake Hazards In order to avoid accidents with press brake, metalworking service providers need to comply with the following standards. OSHA- General Duty Clause 1910.212: This standard is set by the Occupational S...

The auto repair can be done using two types of tools – the power tools and hand tools. The powered tools are often used for welding, spray painting, grinding, etc. Whereas the hand tools are used for dent repair, tightening, repairing bruises, and punctures. The common auto body hand tools are chisels, screwdrivers, hammers, wedges, etc. The use of these hand tools is quite easy but if used incorrectly or carelessly, it can cause serious injury to the operator. However, there are some tactics that the operator can adopt to use auto hand tools safely and efficiently. Do you know these tactics? If you intend to know, then this post discusses safety considerations for auto body hand tools utilization for you. Hammers The following are some safety considerations for auto body hand tools utilization that every operator must follow. Select an appropriate tool: You can perform multiple tasks by using the same tool but it certainly does not make a safe choice many times. Using an inappropriate...

A bench vise is an essential and integral tool used in metalworking, woodworking, and some other manufacturing applications. It is mounted on workbenches and its main function is to hold the workpiece safely and securely. It helps perform operations such as sawing and drilling with ease as the operator can use both their hands to perform the needed task. With such an important role, it becomes important that bench vise performs as expected. This is because even a small mistake may affect the production run or even cause an injury to the operator. Therefore, it is important to follow safety tips while using a bench vise. This post explores some effective and proven bench vise safety tips. Would you like to know what they are? Read on to know more. How to Use a Bench Vise to its Potential? Mostly, bench vises are used for a wide assortment of work. Thus, it is important to select the appropriate vise depending upon its application. Here’s what you need to follow while using a bench vise ...

Welding is a process of joining two similar or dissimilar materials, mostly metals or thermoplastics. The process of welding includes the application of heat to melt the materials and add the filler material. This process is universally adopted in metal fabrication as one of the most efficient connecting processes. Owing to the adoption of welding for a comprehensive range of applications, several types of welding processes have evolved over the years. Today, there are more than 30 different welding techniques available.  However, five of them are utilized for a larger scale of operations based on the requirements. This post gives insights into these five main types of welding techniques. plasma cutting machine List of Five Popular Welding Techniques Most manufacturers employ these five popular welding techniques owing to the distinct advantages that they offer. Gas Metal Arc Welding / Metal Inert Gas (GMAW/ MIG): Gas metal arc welding or metal inert gas welding is the most popular...

Durability. Flexibility. Cost-effectiveness. Adaptability for a variety of industrial and commercial applications. You’ve probably wondered at some point how hot forming and cold forming compare in these categories. Although hot rolled steel shapes comprise the highest volume of rolled items in the United States, did you know that contract roll forming only uses cold rolling? So, to us, cold roll forming is just … roll forming. Hot rolling is basically nonexistent in the contracted OEM roll forming world. This process is left up to the steel mills making standard, commodity-type shapes. So, when it comes to hot forming vs. cold roll forming, what are the differences that make the cold process applicable and sometimes a better choice than hot forming? WHAT IS HOT FORMING VS. COLD ROLL FORMING? Hot Forming Hot forming is a combination of extruding and rolling using molten steel under extremely high temperatures. Some structural shapes, such as those used in holding up and reinforcing bui...

As with all manufacturing processes, careful design of your component impacts your overall costs, lead times, and quality performance. Follow these tips to avoid the common pitfalls of designing custom roll form parts. Now, we know some components require difficult or non-standard manufacturing work, so you may not be able to follow all of these rules. But by removing as many hurdles as possible in the design phase, you can reduce up-front costs, maintain part functionality, and improve manufacturing consistency. ROLL FORMING DESIGN: 7 FLAWS TO AVOID Roll form design can go off the tracks quickly if your concept involves one or more of these features: Small bend radii Extremely short flanges Wide, curved shapes Blind corners Narrow openings Deep, vertical sections Wide shapes with an un-formed While each one of these can be a problem, there are ways to mitigate them all. 1.  Small Bend Radii The Problem: Tight corners can cause cracking in heavy-gauge, galvanized, or pre-painted ma...

Did you think roll forming had to take weeks and months to design, set up, and produce a quality product? We thought so, too. That is, until we realized we could standardize the roll forming process of a small selection of metal mouldings. Currently, we offer eleven unique molding designs as quick ship products. If none of them appeal to you, don’t worry. You can still experience efficient and convenient online ordering with custom mouldings - they’ll just take a little longer to ship, and won’t have the small quantity volume discount. metal moulding - office door casing BENEFITS OF QUICK SHIP METAL MOULDINGS 1. Small Quantities Only need a few meters of mouldings? No problem. Our eStore mouldings are volume-discounted specifically for small orders. We can meet the needs of projects both big and small. No upcharges, no worries. 2. Fast Shipping These specific mouldings will be shipped in four days or less. Guaranteed. That’ll cut down your lead times by weeks - maybe even months. That ...

Those who work with architectural metals understand something that eludes the general populace: metal isn’t a cold, inanimate material. On the contrary, metal is quite alive. “ [Copper and its alloys brass and bronze] have become very popular in the last few years... These metals have 'living finishes.' They change and react to their environment, and how they are lived with.” - Eric Cuper, Cuper Studios LLC LIVING FINISHES FOR ARCHITECTURAL METALS All metals - from sheets, to blocks, to formed metal mouldings - have naturally “living” finishes. Think of a piece of metal like a human being. It requires oxygen to “breathe” (oxidize) and age. The difference is, metal lasts a lot longer without oxygen than we do. Oxidation is the cause of surface corrosion. Here’s how it works: Electrons from the metal’s surface become detached The electrons roam through an electrolyte solution (usually moisture in the air) They come to rest at a new location on the metal’s surface They start their...

Time is running out for President Donald Trump’s administration to make the “major move” he’s publicized since April 2017 -- action on the dragged-out Section 232 investigation. Meanwhile, U.S. manufacturers continue to listen for signs of a change in how the nation deals with the importing of certain metals. The purpose of this U.S. Department of Commerce-led investigation is to determine the effect of steel and aluminum imports on “national security.” Trump has repeatedly vowed the probe could result in tariffs against Chinese metals. Of course, steel and aluminum applications extend beyond military use -- engineers specify it for buildings, bridges, drilling, and much more. In January 2018, the U.S. government announced the Section 232 investigation was complete, but gave no insight into its results. As of Jan. 11, Trump had 90 days to act on the results. That gives you time to catch up on how Section 232 relates to your metal manufacturing. WHAT IS THE SECTION 232 INVESTIGATION? Se...

Commercial steel doors offer the best value in the commercial door industry. Steel exterior entry doors are valued for their ability to endure difficult conditions. That’s all great, but the aesthetic potential of doors in general remains unexplored by many when it comes to accenting with metal. In other words, your door (and doorway) can stand out not only for its durability and security, but also its stylistic versatility. What can you do to a steel door or frame? More than you think. Today they can come in all shapes, sizes, and designs. WHY USE EXTERIOR COMMERCIAL STEEL DOORS? First, a recap of why exterior architecture benefits from metal. Simply put, metal doors can survive what wood cannot. A good commercial door stands up to heavy use -- and what door gets more use than the entry door? Beyond that, the durability of metal provides long-term value in its resistance to: Pests Rotting Impact Commercial wear and tear The look of steel doors, casings, or trim will hold up over time ...