roll forming machine manufacturers

Supplier Ranks Roller Die 98.4/100 During Recent Evaluation Many Roller Die + Forming customers have evaluation programs designed to ensure their suppliers are meeting their needs in a variety of areas. Recently, a solar company Roller Die works with to provide racking conducted a supplier evaluation and gave us an A status. They ranked us on a variety of factors and we excelled in each area. Ranking well in categories dealing with engineering, quality, price, flexibility, transparency, and friendliness and promptness of communication, and many others. While we work hard at Roller Die to provide excellent customer service and deliver a quality product, it’s always exciting when we’re given very specific feedback on how well we are supporting our customers. Indeed, we only lost points because our sales and customer service people, while responsive on weekends and in the evening, are not available 24/7. This commitment to customer service and quality extends to all customers. The Roller ...

Roll Forming Custom Parts When we go to trade shows or have a chance to show potential customers our samples, there are a few pieces that always get a second look. These pieces really highlight the creative extent of what you can do with roll forming. Whether it’s a complicated profile, tight tolerances on close bends, or a creative punch or press pattern, Roller Die really can roll form some creative custom metal parts. One example is of a long bleacher seat profile. The light gauge pre-galvanized material is rolled with a stiffening rib to provide strength. To further customize the seats, an extruded plastic cap snaps over the end profile in the team colors. Another example comes from the appliance industry where light gauge aluminized material is pre-punched with slots for an end tab. There are mitered areas down the length of the profile where it can be easily bent around two panes of heat treated glass to create a precise, functional, and attractive window for an oven. This pre-ga...

The need for sheet metal fabrication arises when an engineering process takes place. In accordance with the engineering requirements, sheet metal is fabricated. Shearing, Bending, Notching, Shrinking and Beading are some of the processes involved in sheet metal fabrication. Sheet metal fabrication tools are used specifically to form parts and components from sheet metal. Understanding the Steps Involved in Sheet Metal Fabrication The following points outline the process undertaken when fabricating sheet metal: 1.Working with Blueprints In accordance with blueprints generated by the engineer, the sheet metal product specifications will be specified. Rough drawings will be made to understand the scope of the fabrication process. 2. Finalizing Drawings Once all the details have been finalized on, the final shop drawing will be made. Here, in-depth calculations are made to determine the levels of stress on the different parts of sheet metal. This analysis and calculation will determine the...

Tools Used in Aerospace Industry for Precise Results The aerospace industry demands products that are accurately fabricated, tough, and long-lasting. In order to engineer such products, specialized tools are used. These tools should be able to provide certain results in order to facilitate the manufacturing process. Product Capabilities at Woodward Fab The following results can be expected when using our tools: •   Sheet metal up to 14 ft. in size can be fabricated using our tools •   Several size options of dies are available with us. Dies for all relevant products are available to facilitate fabrication of different types of products. •   The tooling capabilities of our shears, sheet metal benders, English wheels, and other sheet metal fabrication tools far exceeds that of any of our competitors’ products. •   Our tools are compatible with sheet metal thickness ranging from 0.020″ to 0.190″. •   You can expect to achieve tolerance leve...

Sheet metal parts are semi-finished products that undergo several processes to be used in industries ranging from automotive and construction industry to aerospace and military industry. Sheet Metal Bending For use in varied industrial applications, sheet metal must be bent to required specifications. Several tools are used to achieve precise bends with required angles and other features. Here, in this blog, the three most commonly used sheet metal bending tools are discussed. Which are the 3 Sheet Metal Bending Tools that are Widely in Use Today? Amongst the several tools available, the below mentioned tools are widely chosen for their impeccable operational performance and ability to provide accurate results. • 3-In-1 Machine – As the name implies, the tool helps perform three tasks, including rolling, shearing, and bending. This 3-In-1 sheet metal machine is the perfect choice when your requirements call for creating complex bends on a wide range of materials. They feature compact d...

When using sheet metal fabrication tools, some safety precautions should be followed. Tools like English wheels can be hard to manage if you are not proficient at using them. Hence, some basic rules should be followed by all amateurs. If you are a professional sheet metal fabricator, read on, you might find something useful. Also, we will be discussing common metal fabrication injuries. Areas of Concern for Metal Sheet Fabrication Projects: Before proceeding with safety tips for metal sheet fabrication projects, here is a list of injuries, which can occur if proper safety measures are not taken: Injuries from Material Handling: Improper material handling is one of the main causes of injury in a workshop. Most of these injuries lead to musculoskeletal problems, which can range from minor sprains to invertebral disc injuries. These injuries result due to ignorance of proper lifting practices, avoiding established lifting protocols, long working hours, etc. Injuries from Hand Tools Usage:...

Sheet metal bending is one of the important techniques of metal forming. The technique demands immense precision and speed. The process is not easy, as one may think. It is always performed using advanced and precision bending machines. A press brake is one such precision build machine used for sheet metal bending. A work piece is clamped between a punch and a die to create a pre-determined bend. In this post, we will discuss types of bending performed by press brake, and a competitive press brake provided by Woodward Fab. A Brief Introduction to the Types of Bending Performed by Press Brakes The following are the two important types of bending performed by press brakes: Bottom Bending: As the name suggests, in this type of bending, a material is forced down the die by a tool mounted in the RAM of the press brake. In this type of bending, accuracy of the bend will depend on the type of die used. Air Bending: This a type of bending, which is created by simply pressing the material int...

Pipes are used to transfer liquids, gases, masses of small solids in various industrial applications. The production of these pipes involves various metal working tools. Pipe bending is the one of the preferred metal-forming process used to permanently form pipes or tubing. Pipe and tube benders are the tools used for the purpose of bending pipes and tubes during the metal-forming projects. Woodward Fab is one of the leading manufacturers of tube and pipe bending equipment. This post discusses some of the top tube and pipe benders offered by the brand. Different types of pipe benders provided by Woodward Fab Woodward Fab pipe and tube benders are designed to form quality and repeatable bends with minimum distortion percentage. These pipe benders tools are used to create roll cages, frames, gates, etc. Currently, we provide the following types of pipe and tube benders Manual pipe benders – Manual pipe benders allows creating metal frames for industrial and chemical process with precise ...

Bead rolling is a great sheet metal fabrication method. It can be used to not only strengthen sheet metal, but also to create great designs onto metal for different types of vehicles. While bead rolling certainly is fun to work with, there is always a room for improvement. There are a variety of tricks that can be used to improve the bead rolling process, and thus the final product. So, we decided to put our heads together and come up with a few tips and tricks that novices and first time fabricators can use during their bead rolling processes.   5 Tips to Improve the Function of a Bead Roller The tips given below are ideal for creating different types of bead rolled sheet metal components for trucks, and other automobiles. Making Adjustments for Bead Rolling Truck Cargo Panels: When creating the panels for the open cargo area in the back of trucks, the panels need to be in a straight line. A bead roller allows the fabricator to ensure the straightness of the lines, as well as ease...

Drilling holes in the wood or metal pieces is another important activity undertaken by a woodworker or a metalworker, besides cutting them. They use various types of devices used for drilling holes. Hand drills are one of the most popular devices used for the purpose. Although these devices require little storage space, still they have limitations in terms of usage. Nowadays, these people are increasingly replacing hand drills with drill presses due to several beneficial reasons. There are many manufacturers who offer these drill presses in diverse specifications. Woodward Fab is also one of the leading manufacturers of drill presses. The question is what makes these drill presses different? What beneficial features do they offer?  Read this post to know more. Types of Drill Presses Offered by Woodward Fab The drill presses can be used with wood pieces or metal sheets of various lengths, widths, and types. Some popular drill presses provided by Woodward Fab includes the following:....

Be it wood or any metal, you require a hammer or a mallet for shaping them into a desired shape. The mallets are the hand tools used for this purpose. Though they resemble hammers, still they have a totally different construction. They are specially designed for working with wood and sheet metal working purpose. Different types of mallets are being used today. One such type of mallet, which is used on a large scale is the bossing mallet. What are bossing mallets? What are their different types? Please read the following post to get answers to these questions. What Exactly are Bossing Mallets? Bossing is a process in which a wood, or a soft sheet material, is shaped in a way to use it on the desired surface. The shaping process of such materials requires a special tool, which is called the bossing mallet. Bossing Mallets What are the Different Types of Bossing Mallets? Different types of bossing mallets are used, depending upon the type of application, and the capabilities of the tool. ...

Tube and pipe bending tools are used in fabrication shops and manufacturing units for building roll cages, gates, handrails, and during various sheet metal fabrication projects. There are various leading brands who provide these bending tools in diverse specifications. Woodward Fab stands tall among them. The Company provides a vast range of industrial piping and tubing benders. With such an abundant variety available for purchase, the selection may get difficult. This post discusses different types of Woodward Fab pipe and tube bender, and why they might be right for you. An Introduction to Different Types of Industrial Tube and Pipe Bender Tools at Woodward Fab The following tube and pipe benders enable fabricators to effortlessly create a metal part. Hydraulic Pipe and Tube Benders: These bending tools are designed for use in automotive and mechanical industries. Constructed using industrial grade steel, these tools are used for roll cages, handrails, chassis, etc. The electric hydr...

Woodward Fab is the trusted source for a wide range of metal fabrication equipment that are known for their quality craftsmanship and optimum performance. With the high-quality equipment, you can execute several simple to complex metal fabrication tasks easily and safely.  Their range of sheet metal fabrication tools is made to perform to the highest standards even in the harsh industrial environments. Product Offerings of Woodward Fab Under the category of metal fabrication equipment, Woodward Fab manufacturers and sells the following equipment: English Wheels: Also known as wheeling machine, this metal fabrication tool allows producing different types of curves in sheet metal. This simple and easy-to-use machine helps shape metals such as aluminum, and steel. Planishing Hammers: This tool finely shapes and smoothens sheet metal. Planishing hammers are a great addition to your shop as you can perform your finishing much more quickly and efficiently. Hole Drilling/ Cutting Kits: Cr...

In manufacturing or metalworking industries, pipe and tube bender equipment are required to achieve precise wrinkle-free bends. You can set the required angle of bending by a particular setting in this equipment. In order to use this equipment efficiently, you need to ensure that proper installation and assembly of the equipment is done. Woodward Fab is one of the leading and experienced manufacturers of various metalworking tools and equipment. One such equipment from the company is the WFB2 manual tube and pipe bending equipment. This post will help you understand step-by-step how to assemble this equipment. We have also embedded a video below for your reference, and to help you understand the installation process better. Read on to know more. How to Assemble the WFB2 Manual Pipe and Tube Bender Machine from Woodward Fab? Manual pipe and tube bender Here is your step-by-step guide to assembling the WFB2 manual tube and pipe benders efficiently: Step 1: Positioning This is the very fi...

Laser cutting, which is a thermal based non-contact process, is one of the widely established processes to cut or engrave a wide range of materials such as metals, plastic and wood, among others. The technique is one of the fastest cutting process available that assures a high degree of precision and accuracy without causing deterioration on your material. Laser cutting allows creating complex geometrical shapes, small holes, and beveled parts without generating heat compared to other thermal cutting processes. This non-contact process is highly accurate, yields excellent cut quality, with a reduced chance of material warpage. Although a widely popular technique, most of us are not aware of the working of laser cutting. The post is intended to provide you with a step by step description of laser cutting processes. Metal laser cutting machine Steps Involved in Laser Cutting Laser cutting works by focusing a laser beam on to a workpiece. The following steps will help you understand the p...

Sheet metal fabrication and ironwork may sound synonymous or interchangeable terms, but they are not. Each of this requires a unique skill set, materials, and equipment. The similarity is that both of these are metal fabrication techniques and comprise a variety of metals and machinery. Fabricating a metal implies cutting, bending, rolling, deburring, sawing, or more to give it a certain shape and size and use it in assembling a component. So, it is more functional in nature. Ironwork includes making railings, bridges, bank vaults, and other constructions of iron. Hence, this is more structural in nature. Be it sheet metal fabrication or ironwork, right kind of tools and equipment are essential to add precision and increase speed and efficiency. So, what are the other differences in sheet metal fabrication and ironwork? Let’s find out. Sheet Metal Fabrication Know About Sheet Metal Fabrication and Types of Tools Used Sheet metal fabrication primarily involves the use of sheet metals to...